Intelligent maintenance and decision-making system for Five-in-one inspection equipment

hot keywords：: Intelligent Maintenance; Intelligent Operation; Intelligent Safety

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Five-In-One-Inspection Equipment Intelligent Maintenance and Decision System

This system integrates "Patrol Inspection, Routine Inspection, Precision Inspection, Technical Supervision, and Intelligent Online Diagnostics" and seamlessly combines them with optimized equipment maintenance. It establishes a unified platform for information,workflow, performance assessment, management control, decision support, and centralized maintenance.

The system builds an intelligent fault diagnosis knowledge base incorporating big data and artificial intelligence (AI) applications. This enablesthe determination of equipment fault locations, severity levels, root causes, resolution strategies, and associated maintenance costs.

Based on real-time equipment conditions, the system facilitates the rational formulation of predictive and preventivemaintenance strategies. It determines the scope, frequency, and duration of maintenance, overhauls, upgrades, and spare parts management.

Ultimately, the system achieves a mode shift equipment management: transitioning to a primary condition-drivenwork mode, supported by a secondary schedule-driven approach.

Product Details

Key Technologies

◆Integration of Inspection Modalities: Seamlessly combines Patrol Inspection, Routine Inspection, Precision Inspection, Technical Supervision, and Intelligent Online Diagnostics into a single, unified platform. ◆Leverages industry-specific big data to build a diagnosis knowledge base ,enabling the precise identification of: Equipment fault location, severity level, Root cause, resolution strategy, repair costs. ◆Realize three-dimensional display of equipment status and early warning of deterioration to avoid equipment failure caused by unclear detection and point inspection analysis and judgment through conventional means, and lack of equipment maintenance and repair strategies. maintenance and repair strategies.

: Expected effect (According to Huadian Group 10 Summary of the practical application of precision inspection over the years)

◆Precise inspection reduces equipment failure 80% Annual average return 330 Ten thousand yuan; Intelligent diagnosis of equipment malfunctions has led to a reduction in maintenance personnel 30% The cost of equipment maintenance has been reduced 30% Annual contribution is approximately 450 Ten thousand yuan. ◆The maintenance mode has been innovated, with the regular inspection cycle of the main auxiliary equipment and the major overhaul cycle of the main machine extended by no less than 20% The annual indirect and direct contributions shall not be less than 300 Ten thousand yuan. ◆Improve the equipment management system, achieve the inheritance of knowledge, get rid of the reliance on individual senior experts, and the annual comprehensive contribution of the system should not be less than 1000 Ten thousand yuan.