Thermal Equipment Condition Monitoring and Intelligent Early Warning System

hot keywords：: Intelligent Maintenance; Intelligent Operation; Intelligent Safety

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Control Equipment Condition Monitoring and Intelligent Early Warning System

The system is compatible with DCS and directly integrated to extract process data, comprehensively assess the status of measurement instruments, valves, protection devices, and automatic control systems, and analyze and diagnose abnormalities and potentialhazards. "Extract" DCS quality code of the control system parses and analyzes the signals from the main control, cards, power supply, network, cabinets, etc., and combines process data, historical fault information, service life, regular and inspectiondata for comprehensive diagnosis DCS Control the health status of the system; "Extract" DCS Control system data, for the automatic regulation loop, AGC Conduct control performance diagnosis such as primary frequency modulation, and push the diagnosisresults and adjustment suggestions in real time.

Product Details

Key Technologies

◆Equipment diagnosis: Intelligent diagnosis of thermal control equipment such as measurement instruments, valves and other important equipment; publish early warnings, conduct cause analysis and recommend solutions; Control system diagnosis: DCS The system's main control, cards, power supply, network, etc., through status information, historical information and lifespan information, comprehensively assess the system's health status. ◆Protection analysis: Diagnose the accuracy of measurement instruments, the correctness of operation actions, and the traceability of action causes. Push logic diagrams, trend diagrams, cause analysis, and handling suggestions to achieve rapid fault location and handling. Control performance: Analyze the automatic regulation circuit AGC One-time frequency modulation to adjust quality, push adjustment parameters, and achieve self-diagnosis and self-adaptation. ◆Technical Management: As a professional working platform for thermal control, it encompasses daily tasks such as maintenance management, defect management, regular work, protection on/off, mandatory, logical change management, and file management, to enhance professional management.

: Expected effect

◆Enhance the ability to analyze and handle thermal control faults, and improve accuracy and timeliness. The time for troubleshooting has been shortened 50%; "Realize" DCS The system itself monitors and issues early warnings to enhance system stability and reduce DCS system failure. Through the automatic statistical analysis of the system, some repetitive work of the original thermal control personnel has been replaced, reducing the workload by 30%. ◆Innovate the management model for thermal control maintenance and repair, and reconstruct the standard system for thermal control condition-based maintenance technology and management. Standardized management of thermal engineering professional maintenance has reduced the error rate of maintenance work quality 30%. ◆Enhance the accuracy of the planning for maintenance and repair work in the thermal engineering specialty, truly break through the limitations of preventive maintenance and fault repair, and achieve the transformation from the traditional maintenance mode to the condition-based maintenance mode.