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Five-In-One-Inspection Equipment Intelligent Maintenance and Decision System
Five-In-One-Inspection Equipment Intelligent Maintenance and Decision System

This system integrates "Patrol Inspection, Routine Inspection, Precision Inspection, Technical Supervision, and Intelligent Online Diagnostics" and seamlessly combines them with optimized equipment maintenance. It establishes a unified platform for information,workflow, performance assessment, management control, decision support, and centralized maintenance.

The system builds an intelligent fault diagnosis knowledge base incorporating big data and artificial intelligence (AI) applications. This enablesthe determination of equipment fault locations, severity levels, root causes, resolution strategies, and associated maintenance costs.

Based on real-time equipment conditions, the system facilitates the rational formulation of predictive and preventivemaintenance strategies. It determines the scope, frequency, and duration of maintenance, overhauls, upgrades, and spare parts management.

Ultimately, the system achieves a mode shift equipment management: transitioning to a primary condition-drivenwork mode, supported by a secondary schedule-driven approach.


Key technologies

An integrated platform that combines "inspection Tours, spot checks, precise spot checks, technical supervision, and intelligent online diagnosis". An expert fault diagnosis knowledge base based on big data enables the determination of equipment fault locations, fault levels, fault causes, fault solutions and maintenance costs. Realize three-dimensional display of equipment status and early warning of deterioration to avoid equipment failure caused by unclear detection and point inspection analysis and judgment through conventional means, and lack of equipment maintenance and repair strategies.

Intelligent maintenance and decision-making system for Five-in-one inspection equipment

Expected effect(According to Huadian Group10Summary of the practical application of precision inspection over the years)

Precise inspection reduces equipment failure80%Annual average return330Ten thousand yuan; Intelligent diagnosis of equipment malfunctions has led to a reduction in maintenance personnel30%The cost of equipment maintenance has been reduced30%Annual contribution is approximately450Ten thousand yuan; The maintenance mode has been innovated, with the regular inspection cycle of the main auxiliary equipment and the major overhaul cycle of the main machine extended by no less than20%The annual indirect and direct contributions shall not be less than300Ten thousand yuan; Improve the equipment management system, achieve the inheritance of knowledge, get rid of the reliance on individual senior experts, and the annual comprehensive contribution of the system should not be less than1000Ten thousand yuan.

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