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Visualized Auxiliary Machinery Intelligent Safety Pre-control System
Visualized Auxiliary Machinery Intelligent Safety Pre-control System
By upgrading the intelligent perceptions of important auxiliary machinery and improving its online data monitoring coverage 24/7 automatic real-time data collection, data transfer and status monitoring of the machinery can be achieved. On-site real-timeprocess parameters can be introduced to conduct multi-dimensional comprehensive analysis and diagnosis for the supervised machinery. It is equipped with a complete vibration analysis spectrum function. Combined with the intelligent fault diagnosis knowledgebase within the system, it can automatically complete machinery fault diagnosis based on collected data, accurately and in real time automatically evaluate the operational health status of the machinery, precisely diagnose machinery faults to the componentlevel, and determine and automatically point out the fault location, cause, severity level, solution and maintenance cost of the equipment. Combined with the 3D model of the machinery, it can interact and link with the collected data and diagnostic conclusionsin real time, achieving 3D visualization display and information delivery.

Key technologies

Install an intelligent monitoring system with an inbuilt library of machine fault types, automatically collect fault vector features, and through the self-learning ability of the big data feature matrix, form a closed-loop control over the deterioration of equipment faults. The system can automatically diagnose the monitoring status of equipment, the starting point of deterioration and its development trend, and automatically push maintenance suggestions to avoid fault tripping caused by failure to detect by conventional means, technical limitations, unclear analysis and judgment, etc.

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Expected effect

Enhance the reliability of equipment, extend the service life of equipment, prevent unexpected equipment failures, and ensure an annual income of no less than100Ten thousand yuan; Realize the five determinations of fault location, fault cause, fault level, handling plan and labor cost to enhance control efficiency50%The above-mentioned annual contribution shall not be less than200Ten thousand yuan; Reduce the number of personnel in inspection and spot check teams30%Reduce the maintenance costs of spare parts materials30%Annual contribution is approximately350Ten thousand yuan; The annual contribution in terms of comprehensive operation time, maintenance efficiency, maintenance and repair costs, etc. shall not be less than650Ten thousand yuan.

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