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──Sep 24 , 2020"Must-test: The Case of Huadian Zouxian Power Plant

Huadian International Zouxian Power Plant, located in Zoucheng City, Shandong Province, is one of the largest power plants of China Huadian Corporation. Now owned4Taiwan33.5Ten thousand kilowatts2Taiwan63.5Ten thousand kilowatts and2Taiwan10010,000-kilowatt units, total installed capacity461It has a capacity of 10,000 kilowatts and is the only one in the country to possess it simultaneously30Wan60Wan 100It is a modern super-large power generation enterprise with three capacity grades of 10,000 kilowatts and two technical grades of subcritical and ultra-supercritical. It is one of the coal-fired power plants with the largest installed capacity and the highest comprehensive energy conservation and environmental protection levels in China.

2012years10In May, BKC began to implement the precision diagnosis and remote diagnosis management project at Zouxian Power Plant and2013The work on the power plant side of the project was completed at the beginning of the year. The precision inspection platform plays a role layer by layer from five levels: First, it applies precision diagnostic technology to issue trend warnings for the deterioration tendency of equipment; Second, guide the elimination of equipment malfunctions and provide technical guidance for maintenance work; The third is to conduct equipment reliability analysis to eliminate equipment failures from the root. Fourth, strengthen the scientific maintenance of important equipment to extend its service life. Fifth, it provides a scientific basis for lean equipment maintenance and decision-making for optimized operation.

200924tt24

2014At the beginning of the year, BKC completed the visual intelligent real-time monitoring system for the shaft system of the steam turbine generator set at Zouxian Power Plant. For the first time, it integrated visual monitoring, fault diagnosis, operation guidance and maintenance plans into one platform, allowing operation and maintenance personnel to observe the internal operation status of the turbine with a transparent perspective for the first time. It can accurately warn and prevent serious accidents such as overspeed of steam turbines, broken shaft of steam turbines, permanent bending of large bearings, burning of bearing shells, and instability of oil films. It can help optimize bearing design, valve sequence and opening degree, and operating parameters.

2014By the end of the year, Bikec completed the visualized boiler anti-wear and explosion-proof system at Zouxian Power Plant, conducting full-process control over the boiler's anti-wear and explosion-proof work and presenting the current status of the boiler in a visual way. By integrating real-time data and offline data, risk, status and life assessment are conducted to issue early warnings for the risk of oxide scale blockage.2015At the beginning of the year, Bikec completed a visualized large-scale transfer online monitoring and diagnosis system at Zouxian Power Plant. Through the highest precision data collection and the most accurate diagnostic conclusions, it informs in real time which equipment has problems, which components have issues, the severity of the problems, and how to handle them.

200924tt25

2016years10In the month, BKC completed the visualization of the underground pipeline system at Zouxian Power Plant. The system covered all the pipelines of the entire plant, with a total length of100There are gullies for many kilometers27Kilometers, bend3300"Hey,980Multiple valve Wells. The Geographic Information System (GIS) was utilizedGISIt is modeled based on 3D laser scanning and virtual reality technology. The above-ground and underground equipment are interrelated. All the design and manufacturing information, attribute information, installation and commissioning, as well as real-time process parameters of underground pipe networks, valves, elbows and their connecting equipment are attached to the corresponding three-dimensional models. Move the checkpoint forward through data analysis of the pipeline. Realize the daily maintenance of underground pipe networks, leakage location, excavation planning and drills, etc. It can effectively prevent accidents such as shutdowns caused by pipeline leakage and quickly provide support for handling plans after accidents occur.

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